BD800H0655rev0.pmd

For use with the Fill-Rite Series BD1200 and

BD700 Biodiesel pumps.

Owner's Operation & Safety

Manual

Model BD807CMK

METER KIT

To ensure safe and efficient operation, it is essential to read

and follow each of these warnings and precautions.

1.Improper use or installation of this product can cause

serious bodily injury or death.

2. Do NOT smoke near meter or use meter near an open

flame. Fire could result.

3. Disconnect power to pump before installing meter kit.

4.Do NOT exceed 50 psi (3.5 bar) of line pressure.

5.Do NOT install additional check valves or foot valves

with this meter kit unless they have a proper pressure

relief built into them.

CAUTION

The Fill-Rite® Model BD807CMK Meter Kit is not for use

with gasoline, diesel fuel or biodiesel less than B21. Use

the Fill-Rite® Series 807CMK meter kit to dispense

gasoline & diesel fuel.

SAFETY INSTRUCTIONS

WARNING

Do not use this product for fluid transfer into aircraft. This

product is not suited for use with fluids for human

consumption or fluids containing water.

The Fill-Rite Model BD807CMK is a positive displacement,

durable, nutating disc type meter designed for accurate

dispensing of biodiesel fuel at flow rates of 5-20 gpm (19-

76 lpm) at pressures not to exceed 50 psi (3.5 bar). The

meter body is aluminum. Inlet and outlet ports are 3/4" NPT.

GENERAL DESCRIPTION

Relieve pressure from pump before installing meter by

opening nozzle and draining fluid into an approved

container.

Meters are furnished for horizontal piping, left to right flow.

Use oil resistant pipe compound on all threaded joints.

MECHANICAL INSTALLATION INSTRUCTIONS

3/4” STREET

ELBOW

(702F3400)

Figure 1.

To install meter on a BD700 pump (see Figures 3 & 4)

1. Disconnect pump discharge assembly by removing two 5/16”

bolts at pump outlet (see Figure 3). Save bolts and gasket for

step number 3.

2. Install the 3/4” street elbow at outlet of meter.

3. Place gasket (removed previously) in proper position at meter

inlet. Connect meter inlet flange to the pump using two 5/16”

hex bolts (See figure 4). Caution: Pump must NOT be operated

without its check valve (700F2661) or the check valve alternate

(700F2679).

4. Install hose at outlet of 3/4" street elbow (figure 4)

Figure 3.

Figure 2.

To install meter on a Series BD1200 pump (see Figures 1 & 2):

1. Remove 3/4” street elbow from outlet (top) of pump. See Figure

1. Save street elbow for step #3.

2. Install 3/4” x 2-1/2” pipe nipple (included with meter) at outlet of

pump.

3. Install 3/4” street elbow (from step #1) at inlet of meter.

4. Assemble meter to pump as shown in Figure 2.

5. Install hose at outlet of meter. If desired, install 3/4" street

elbow at outlet of meter before installing hose.

For accurate measurement, meter and piping must be filled

with liquid and free of air. Meter should be calibrated per

instructions in this manual prior to its use.

1. Reset meter to “0” (with no liquid flowing).

3. Meter is ready for use. Start flow of liquid. Do not exceed

50 PSI line pressure.

OPERATING INSTRUCTIONS

CALIBRATION PROCEDURE

The Series BD807CMK meters are factory calibrated in either

U.S. gallons or liters using mineral spirits. Calibration is

recommended when first using the meter, after disassembly, or

after significant wear.

1. To calibrate the meter, first locate a container of KNOWN

volume. It is recommended that the container’s volume be

five gallons or larger.

2. Prime the pump and meter to remove all air from the system.

3. Reset the meter to zero (with no liquid flowing).

4. Fill the container to the known volume.

5. If indicated amount does not match known volume, insure

pump is off and pressure relieved, then remove seal screw

(item 23) and turn calibration screw (item 21)

counterclockwise to reduce the amount indicated on the

meter, or clockwise to increase the amount. A full turn will

change the indicated amount by about 0.1 Gal. (0.4L).

6. Reinstall seal screw.

7. Repeat step 2 - 6 until calibration is acceptable.

Meter chamber assembly consists of upper and lower chambers,

a nutating disc and seal gasket. Reassemble by reversing

procedure.

If replacement of any components of the meter chamber

assembly is required, the complete assembly must be replaced

due to the precise method of its construction. This assures a

proper fit and a correctly operating chamber.

Gear Train and Seal

To disassemble gear train and seal, remove gear frame (item

12) by prying slightly. Remove cluster gear (item 10) and

washer (item 11) from shaft (item 9). Remove drive gear (item

8) and washers (item 7) by rotating and pulling drive gear. Remove

O-ring seal (item 6).

When reassembling seal, lubricate O-ring liberally with oil or

petroleum jelly and replace in cover. Place washer on drive gear

shaft. Carefully rotate and push shaft through O-ring and cover

to prevent damage to O-ring. Shaft must then be guided into pinion

bevel (item 28) if counter has not been removed. Replace

remaining parts to complete assembly by reversing disassembly

procedure.

Storage:

If meter is to be stored for a period of time, clean thoroughly. This

will help protect meter from damage.

Counter is reading high or low:

• Check calibration and recalibrate if necessary.

• Check for air in product and repair air leaks.

• Meter chamber or gears may be worn or sticking. Correct by

cleaning or replacing internal metering components.

Shaft seal leakage:

• Dirty or damaged seals. Correct by cleaning o-ring and seat

area or replacing seal.

Gasket leakage:

• Correct loose gasket by tightening joints.

• Clean dirty gaskets and seat area.

• Replace damaged gaskets.

Low flow capacity:

• Clean clogged meter chamber

• Clean or replace screens and filters in piping.

Meter body cracks:

• Install pressure relief valve to allow high pressure to bleed back

to tank.

Nutating disc breaks:

• Avoid flow surge by putting shut-off valve on outlet of meter.

• Place meter as close as possible to pump and keep piping full

of liquid.

TROUBLESHOOTING GUIDE

Meter is maintenance free under normal operation. However,

if meter becomes plugged, it will likely need to be

disassembled and cleaned. Use mineral spirits or diesel fuel

to clean meter components.

Counter Assembly

For access to counter assembly, remove reset knob (item 3) by

grasping edges and pulling firmly. Remove two screws (item

29) and lift counterface (item 2) and cover (item 1) off. Remove

two screws (item 13) to extract counter (item 4). Reassemble

by reversing procedure.

Meter Chamber

To expose meter chamber, tilt the meter slightly face down, so

that no parts fall out when removing meter housing. Remove

the four screws (item 20), then remove meter housing (item 19).

MAINTENANCE (see exploded view)

Ryton Aluminum

Flourocarbon Stainless Steel

WETTED MATERIALS

Figure 4.

BD807CMK METER KIT PARTS LIST

ITM. PART

NO. NO. DESCRIPTION QTY.

ITM. PART

NO. NO. DESCRIPTION QTY.

20 800G8892 5/16-18 x 1 HWTRS 4

21 800F4463 Calibration Screw (Includes Item 24

)

22 800F4449 O-rin

(-012) Fluorocarbon 1

23 800F4440 Seal Scre

24 800F403

O-rin

(-008) (Included w/Item 21) Fluoroc

25 800F4011 O-rin

(-156), Fluorocarbon Opt.

26 800G2599 Meter Chamber Assembl

- Fluorocarbon Opt.

28 800F3959 Pinion Bevel 1

29 35F1397 #4 x 3/8 PHSMS 2

30 800G2532 Cover Assembl

- U.S. Gallo

800G2535 Cover Assembl

- Lite

Opt.

1 800G2246 Counter Cove

2 800G0208 Counter Face, U.S. Gallo

800G0241 Counter Face, Lite

Opt.

3 800G8870 Knob 1

4 800F4080 Counter, US Gallon 1

800F4081 Counter, Lite

Opt.

5 800G2246 Meter Cove

6 800F4191 Orin

106) Fluorocarbon 1

7 800F3980 Washer 2

8 800F3845 Drive Gear (70T), US Gallon 1

800F3846 Drive Gear (84T), Lite

Opt.

9 800F3820 Shaft, Cluster Gea

10 800F3841 Cluster Gear (22T/67T), US Gallo

800F3843 Cluster Gear (10T/67T), Lite

Opt.

11 800F3830 Washer 1

12 800G2250 Gear Frame Assembl

13 900F4007 #8

32 x 5/16 PHMS ACR II 2

18 700F2801 Orin

(

218), Fluorocarbon (800A, 700A/B) Opt.

19 800G2236 3/4 Inlet & 3/4 Outlet Housin

150 mm

200 mm

150 mm

800KTG2541 Repair Kit, U.S. Gallon (Viton Seals)

(Includes items 6-12, 18, 22, 24-26, 28)

BD807C DIMENSIONS

800KTG2543 Repair Kit, Liters (Viton Seals)

(Includes items 6-12, 18, 22, 24-26, 28)

BD807CMK SERIES REPAIR KITS

PART

NO. DESCRIPTION

Meters are furnished for horizontal piping, left to right flow.

Flow ports can be located in any of four positions for

horizontal or vertical piping. To change direction of flow, do

the following:

1. Lay meter counter face down on a clean flat surface.

2. Arrow mark on meter housing indicates fluid flow

direction.

3. Remove four screws (item 20).

4. Lift meter housing (item 19) and chamber assembly

(item 26) and rotate together to desired flow direction.

CAUTION: Chamber opening must face towards inlet

port of meter.

5. Replace four screws (item 20) and tighten well.

6. Install meter.

WHEN ORDERING REPAIR PARTS, BE SURE TO GIVE

REPLACEMENT PART NUMBER, DATE OF MANUFACTURE

AND METER SERIES NUMBER. THIS WILL ENSURE THAT

THE CORRECT REPLACEMENT PART IS SUPPLIED.

TOLL FREE CUSTOMER SERVICE NUMBER

800 634 2695

Tuthill Transfer Systems (“Manufacturer”) warrants to each

consumer buyer of its Fill-Rite products (the “Buyer”), from

the date of invoice or sales receipt, that goods of its

manufacture (“Goods”) will be free from defects of material

and workmanship. Duration of this warranty is as follows:

• Heavy Duty Products - Two years

• Standard Duty Products – One year

• Economy Duty Products – One year

• Cabinet pumps, Parts, and Accessories - One year

Manufacturer’s sole obligation under the foregoing warran-

ties will be limited to either, at Manufacturers’ option,

replacing or repairing defective Goods (subject to limita-

tions hereinafter provided) or refunding the purchase price

for such Goods theretofore paid by the Buyer, and Buyer’s

exclusive remedy for breach of any such warranties will be

enforcement of such obligations of Manufacturer. If

Manufacturer so requests the return of the Goods, the

Goods will be redelivered to Manufacturer in accordance

with Manufacturer’s instructions F.O.B. Factory. The rem-

edies contained herein shall constitute the sole recourse of

the Buyer against Manufacturer for breach of warranty. IN NO

EVENT SHALL MANUFACTURER’S LIABILITY ON ANY CLAIM FOR

DAMAGES ARISING OUT OF THE MANUFACTURE, SALE, DELIV-

ERY, OR USE OF THE GOODS EXCEED THE PURCHASE PRICE OF

THE GOODS. The foregoing warranties will not extend to

Goods subjected to misuse, neglect, accident or improper

installation or maintenance, or which have been altered or

repaired by anyone other than Manufacturer or its autho-

rized representative. THE FOREGOING WARRANTIES ARE

EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF

MERCHANTABILITY, FITNESS FOR PURPOSE OF ANY OTHER

TYPE, WHETHER EXPRESS OR IMPLIED. No person may vary the

foregoing warranties and remedies except in writing signed

by a duly authorized officer of Manufacturer. Warranties or

remedies that differ from the foregoing shall not otherwise

be binding on Manufacturer. The Buyer’s acceptance of

delivery of the Goods constitutes acceptance of the forego-

ing warranties and remedies, and all conditions and limita-

tions thereof.

PRODUCT WARRANTY

efinition: Biodiesel is a clean burning fuel made from vegetable oil or animal fat that has been processed to meet the

equirements of ASTM D6751 standard. Only biodiesel that meets the ASTM D6751 standard are to be used with Fill-

ite Series BD807CMK meter. Unprocessed or recycled vegetable oil are not biodiesel and are not to be used with the

ill-Rite Series BD807CMK meter.

iodiesel is often blended with petroleum diesel fuel. When blended, the resulting fuel is known by the percentage of

iodiesel in the blend; ie. a 20% biodiesel blend with 80% petroleum diesel is know as B20. Pure biodiesel is B100,

lso know as “Neat” biodiesel. Blends with 20% biodiesel or less (B1-B20) are generally treated like petroleum diesel

uel.

he Fill-Rite Series BD807CMK Meter Kit are designed to handle biodiesel blends of B21–B100 (21%-100% biodiesel).

sers who wish to dispense blends with lower concentrations of biodiesel (B1-B20) should use the Fill-Rite Series

R807CMK meter kit.

emperature Limitations: B100 (100% biodiesel) that meets ASTM D6751 has a “gel” point of 38°F (3.3°C). If B100

ets colder than 40°F (4.4°C), the Fill-Rite Series BD807CMK meter may not operate properly due to the thickness of

he fluid. In some situations, tank manufactures may be able to supply tank and pipeline heaters that are safe to use

nd can keep the temperature of the B100 above 40°F.

leaning Properties of Biodiesel: Biodiesel has scrubbing and cleaning properties that tend to loosen rust, varnish, and

irt in storage tanks, piping, and equipment. The resulting debris can clog filters and screens, or damage equipment. It

s important to understand this and take precautions to prevent problems when first using biodiesel.

helf Life of Biodiesel: It is recommended that biodiesel be used within 6 months for best performance. Microbial

rowth may occur if biodiesel is stored for longer periods.

For more information on biodiesel, go to www.biodiesel.org.

BIODIESEL NOTES

BD800H0655 REV. 0