October 2014
THE REAL COST OF SALT USE FOR WINTER
MAINTENANCE IN THE TWIN CITIES
METROPOLITAN AREA
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Fortin Consulting, Inc. Economic Analysis of Salt UseOctober 2014 Minnesota Pollution Control Agency
Authors and contributors:
Carolyn Dindorf, Fortin Consulting, Inc.
Connie Fortin, Fortin Consulting, Inc.
Contributing Authors:
Brooke Asleson, Minnesota Pollution Control Agency
John Erdmann, Minnesota Pollution Control Agency
Fortin Consulting, Inc. Economic Analysis of Salt UseOctober 2014 Minnesota Pollution Control Agency
Contents
Contents ........................................................................................................................................................ 1
LIST OF TABLES .............................................................................................................................................. 1
LIST OF FIGURES ............................................................................................................................................ 1
Acronyms ....................................................................................................................................................... i
Executive Summary ....................................................................................................................................... ii
1. Project Overview ................................................................................................................................... 1
Purpose ............................................................................................................................................................ 1
2. Material Use and Potential Reductions ................................................................................................ 2
3. The Real Cost of Deicing Salt Use .......................................................................................................... 4
Overall Estimates of Damage Costs Due to Deicing Salt Use ........................................................................... 6
Total Costs ........................................................................................................................................................ 7
4. Estimates of Cost Savings Based on Potential Deicing Salt Use Reductions ......................................... 9
5. Salt Reduction Case Studies ................................................................................................................ 11
6. Mitigating Impacts to Surface and Groundwater ............................................................................... 16
Hypothetical Impacts ..................................................................................................................................... 16
Cost to Remove Chloride from Water ............................................................................................................ 16
7. Conclusions ......................................................................................................................................... 17
8. Literature Cited ................................................................................................................................... 18
LIST OF TABLES
TABLE 1. TCMA DEICING SALT USE AND COSTS ....................................................................................................................... 3
TABLE 2. COST OF DAMAGE PER TON OF SALT USED ................................................................................................................. 7
TABLE 3. TCMA COSTS FOR SALT, LABOR AND EQUIPMENT, AND DAMAGE FROM SALT USE ............................................................ 8
TABLE 4. POTENTIAL ANNUAL COST SAVINGS FROM REDUCED DEICING SALT USE IN THE TCMA ....................................................... 9
LIST OF FIGURES
FIGURE 1. MNDOT HISTORICAL SALT USE .............................................................................................................................. 2
FIGURE 2. TCMA POTENTIAL COST SAVINGS FROM REDUCED DEICING SALT USE ......................................................................... 10
Fortin Consulting, Inc. Economic Analysis of Salt Use • September 2014 Minnesota Pollution Control Agency
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Acronyms
AASHTO American Association of State Highway and
Transportation Officials
APWA American Public Works Association
BMP Best Management Practice
CTAP Circuit Training and Assistance Program
EPA Environmental Protection Agency
LTAP Local Technical Assistance Program
mg/L milligrams per liter
MPCA Minnesota Pollution Control Agency
MnDOT Minnesota Department of Transportation
MS4 Municipal Separate Storm Sewer Systems
NMCWD Nine Mile Creek Watershed District
RWIS Road Weather Information System
TMDL Total Maximum Daily Load
TCMA Twin Cities Metropolitan Area
Fortin Consulting, Inc. Economic Analysis of Salt Use • September 2014 Minnesota Pollution Control Agency
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Executive Summary
Minnesota’s seven county, Twin Cities Metro Area (TCMA) uses about 349,000 tons of road salt each
year (Sander et al. 2007, based on salt purchasing records). The chloride in salt is a toxic pollutant that
accumulates over time in our waters. Thirty-eight stream reaches, lakes and wetlands are impaired for
aquatic life due to high concentrations of chloride in the TCMA according to the Minnesota Pollution
Control Agency’s (MPCA’s) 2014 Proposed 303(d) List of Impaired Waters (MPCA 2014a).
To examine the cost savings and other benefits of reducing salt use, scenarios were created to show
hypothetical reductions of salt use from 10 to 70% at 10% increments. Seventy percent was selected as
the upper bound since it is the approximate reduction needed for the
Shingle Creek Total Maximum
Daily Load (TMDL) Study, the first chloride TMDL in the State of Minnesota (Wenck Associates 2006). It
is not known at present whether other requirements, safety foremost among them, can be met with a
salt use reduction as high as 70%.
Using a 10% to 70% reduction in salt use, savings range from 34,900 tons to 244,000 tons. This would
result in financial savings of $2.5 million to $17.8 million annually from lower purchases of salt, and $5.6
to $36 million annually in savings in labor and equipment.
Estimates of damage to infrastructure, automobiles, vegetation, human health and the environment due
to road salt were found in the literature from several sources. They ranged from $803 to $3,341 per ton
of road salt used. The money saved from reducing damage to infrastructure, vehicles, plants, water
supplies and human health is much higher than that from the material and labor savings. At a 10% salt
use reduction, annual savings in the TCMA for reduced material and applications costs plus reduced
damages would amount to an estimated $36 to $124 million each year. At a 70% salt use reduction,
savings would range from $251 to $870 million each year.
Removal of salt from water, on a large scale, can be done through reverse osmosis or distillation. These
processes are used to purify drinking water. The cost to repair our freshwater ecosystems is mostly
unknown. There are approximately 3,200 lakes and wetlands and over 680 stream reaches in the TCMA
(Peichel 2013). Removing salt from our lakes, streams, wetlands, and groundwater in the TCMA would
be logistically difficult and not financially feasible. Because of this, we must find ways to reduce or
prevent salt from entering the TCMA freshwater systems.
Fortin Consulting, Inc. Economic Analysis of Salt Use • September 2014 Minnesota Pollution Control Agency
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1. Project Overview
Purpose
The purpose of this report is to examine the direct and indirect costs of road salt and the resulting cost
savings of smart salt use. “Smart salting” means applying just enough chloride-based deicers at the right
time, and in the right way, to minimize salt use without reducing the existing level of safety and service
on the roads, parking lots and sidewalks. The economic analysis does not include a salt-free model
because at this time our transportation and other winter maintenance organizations are not equipped,
or easily able to switch to 100% non-chloride deicers, heated surfaces, gravel roads, studded snow tires
or other non-chloride maintenance practices because of high costs.
This report is the result of a literature review that was completed as part of the TCMA Chloride
Management Plan project for the MPCA.
This report provides estimates of the cost of damage to infrastructure, automobiles and the
environment from using deicing salts. It also includes projection of salt cost savings, and hypothetical
water pollution reductions from “smart salting”. It also looks at the ultimate cost to remove salt from
our freshwater systems should this be required.
Fortin Consulting, Inc. Economic Analysis of Salt Use • September 2014 Minnesota Pollution Control Agency
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2. Material Use and Potential Reductions
Winter maintenance salt consists almost entirely of sodium chloride and other chloride salts. When the
salts dissolve in water, the chloride ions end up in our surface or ground water. Salt use for winter
maintenance has increased significantly since its introduction, as exemplified (Figure 1) by the
Minnesota Department of Transportation’s (MnDOT) statewide salt use (Haider, 2012).
Figure 1. MnDOT Historical Salt Use
Two TMDLs have been completed for metro area streams (Shingle Creek and Nine Mile Creek) and show
the need for reductions of chloride from 62 to 71% (Wenck Associates, 2006; Barr, 2010). Exercises
conducted during the Winter Maintenance MPCA Certification classes led by Fortin Consulting have
shown potential reductions in salt use of 30 to 70% with adoption of best management practices (BMPs)
(Fortin Consulting, Inc., various).
Estimates of salt use for the TCMA were taken from the University of Minnesota St. Anthony Falls
Laboratory Report entitled, Inventory of Road Salt Use in the Minneapolis/St. Paul Metropolitan Area
(Sander et al., 2007). These estimates were made using reported purchasing records from the
Minnesota Materials Management Division contracts plus estimates based on market share values
provided by the Salt Institute.
Fortin Consulting, Inc. Economic Analysis of Salt Use • September 2014 Minnesota Pollution Control Agency
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Table 1. TCMA Deicing Salt Use and Costs
Use
*
(tons/yr)
Percent
of
Total Use
Salt cost
per ton
Salt use cost per year (millions)
TCMA Sector
Salt
Equip &
Labor
Total
MnDOT
80,797
23%
$67
$5
$12
$18
Counties
70,284
20%
$67
$5
$11
$15
Cities
114,314
33%
$67
$8
$17
$25
Private Commercial
66,349
19%
$73
$5
$10
$15
Private Packaged
5%
$160
$3
$3
$5
Total / Weighted Average
349,204
100%
$73
$25
$52
$78
*(Sander et al. 2007; Stefan et al. 2008)
MnDOT (ca. 2011c); U.S. Salt (6/20/2012)
Based on estimated equipment plus labor cost of $150/ton (Stefan et al. 2008)
To examine the cost savings of reducing salt use, calculations for reductions of salt use from 10 to 70%
at 10% increments were completed. Seventy percent was selected as the upper bound since it is the
approximate reduction needed for the Shingle Creek Chloride TMDL Study. Using potential reductions
of 10 to 70% and a baseline of 349,000 tons used in the TCMA each year, the following annual salt and
salt cost savings were calculated. With a 10% reduction, approximately 35,000 fewer tons of salt would
be used. At a 70% reduction, 244,000 fewer tons of salt would be used.
Fortin Consulting, Inc. Economic Analysis of Salt Use • September 2014 Minnesota Pollution Control Agency
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3. The Real Cost of Deicing Salt Use
Salt use for winter maintenance is beneficial for public safety, but comes at a cost. According to the
Road Safety Foundation, effective snow fighting on our roads cuts injury accidents by 88.3% and
decreases crash costs by 10%. Additionally,
· During the first four hours after salt is applied, the direct road users’ benefits are $6.50
for every $1.00 spent on direct maintenance costs for the operation.
· The economic impact of snow-related closures far exceeds the cost of timely snow
removal.
· Among all economic classes, snow related shutdowns harm hourly workers the most,
accounting for almost two-thirds of direct economic losses.
· A one-day major snowstorm can cost a state $300-$700 million in both direct and
indirect costs.
(Roadway Safety Foundation, undated)
Salt use for winter maintenance results in cost savings in some areas as indicated above, but not all costs
are considered. The real cost of using road salt for winter maintenance comprises much more than the
cost of the material. The cost of using deicers for winter maintenance includes the materials (deicer),
equipment and labor to spread, and costs for maintenance and replacement of damaged infrastructure
such as bridges and roadways, vehicle corrosion related costs, plant damage and the unknown costs due
to impacts on our wildlife, soils, plants, and surface and groundwater resources.
Material Purchases
Current road salt costs for MnDOT in the TCMA are $60 to $70/ton delivered (Schaefer, 2012). For the
2010-2011 winter season, salt cost averaged $67.04/ton for the state contract (MnDOT ca., 2011). Many
cities and counties purchase salt under the state contract through cooperative purchasing. Some are
able to get cheaper prices on their own. Private companies pay slightly higher prices for salt than the
State, an average of $72.75/ton for bulk rock salt and $4 per 50 pound for bagged salt ($160/ton) (U.S.
Salt, 2012). A weighted average cost per ton for salt (NaCl) in the TCMA is $73/ton (public and private,
including packaged). The total spent annually in the TCMA on material is approximately $25 million for
public and private uses (Table 1).
Labor and Equipment
Stefan et al. (2008) estimated the cost of spreading the salt (labor and equipment) at $150/ton. A
Transportation Research Board (TRB) study (1991) stated that state spending on deicing chemicals and
abrasives for snow and ice control makes up 20 to 30% of the total costs. The remaining costs are labor
(40%) and equipment (30%). Using a weighted average of $73/ton spent on road salt in the TCMA as
30% of total costs, total costs would be $243/ton. At 40%, labor costs would be $97/ton and at 30%,
equipment costs would be $73/ton, giving a labor plus equipment subtotal of $170/ton. This is similar
to the $150/ton reported by Stefan.
Using the more conservative value of $150/ton for labor and equipment (Stefan et al. 2008) and TCMA
salt use of 349,000 tons/year (Table 3; Sander et al., 2007), annual TCMA costs for labor and equipment
are estimated at $52 million. Potential labor and equipment savings estimates are presented in Table 4.
Infrastructure
Costs associated with infrastructure are based on damage to infrastructure and maintenance and
replacement costs associated with this damage. A study by economist Vitaliano (1992) included an
estimate of expenditures of an additional $332/ton of salt per season for bridge maintenance. One ton
of road salt results in $1,460 in corrosion damage to bridges, and indirect costs may be much higher
(Sohanghpurwala 2008). The total annual cost of damages to bridge decks due to road salt was
Fortin Consulting, Inc. Economic Analysis of Salt Use • September 2014 Minnesota Pollution Control Agency
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estimated at greater than $500 million nationwide (Murray and Ernst, 1976). Costs would be
substantially higher now.
In addition to damage to bridges, road salt also damages concrete pavement, requiring higher
maintenance costs. Vitaliano (1992) estimates an overall increase in roadway maintenance costs of over
$600/ton. This figure is believed to include the extra cost due to damage to bridges. Road salt is also
damaging to parking garages and underground utilities (Michigan DOT, 1993).
Plants
Vitaliano estimated that the aesthetic damage to trees in the Adirondacks due to road salt was $75/ton
(1992). New York State Department of Transportation estimated a cost of $10,000/mile to replant and
reestablish natural vegetation along a two mile stretch of highway in the Adirondacks (Adirondack
Council, 2009).
Vehicle Corrosion
Vitaliano (1992) estimated that vehicle depreciation due to corrosion from road salt results in a cost of
$113/ton of salt. Automobile manufacturers have improved corrosion resistance in cars since the 1992
study; however, measures to protect vehicles against corrosion cost auto manufacturers an estimated
$4 billion each year, which is passed on to consumers (Adirondack Council, 2009).
Groundwater
Road salt application may result in higher chloride concentrations in groundwater. A recent MPCA study
showed that 30% of wells tested in the TCMA exceeded the state’s standard for chloride (Kroening and
Ferry, 2013). For drinking water, the larger concern is the sodium level, especially for individuals on a
doctor recommended restricted sodium diet (USEPA , 2003; USEPA, 2014). Salt can also affect drinking
water taste. The EPA set a recommended maximum contaminant level of 250 mg/L for chloride in
drinking water, which is based on taste (USEPA, 2014).
The cost to clean up or replace a drinking water supply is substantial. According to a 1991 report, $10
million is spent nationally each year on mitigating impacts to groundwater from salt (Transportation
Research Board, 1991). The United States uses approximately 20 million tons of deicing salt per year
(Anning and Flynn, 2014). This equates to a cost of about $0.50/ton for mitigating groundwater impacts.
A 1976 estimate (Murray and Ernst) was much higher, with a figure of $150 million per year for damages
due to contamination of water supplies by deicing salt. This estimate includes more direct and indirect
costs such as treating water, replacing wells, supplying bottled water, adding practices to prevent
additional contamination, human health concerns, and property value damage. Using an estimate of 9
million tons of salt used in 1976, this equates to $16.67/ton for damages to water supplies.
Surface Water
Chloride concentrations in lakes and streams in the TCMA as well as in many cold climate states have
been increasing (Novotny et al., 2007; Novotny at al., 2008). Thirty-eight stream reaches, lakes and
wetlands are impaired for aquatic life due to high concentrations of chloride in the TCMA according to
MPCA’s 2014 Proposed303 (d) List of Impaired Waters (MPCA, 2014a). Impacts on lakes include
interruption of the vertical mixing (turnover) process, and toxicity to aquatic life. It is difficult to put a
financial value on these impacts; however, the Adirondack Watershed Institute (Kelting and Laxson,
2010) did a simulation of road salt impacts on surface waters and forests and showed a $2,320 per lane
mile per year reduction in environmental value. With over 26,000 lane miles of roadways with
impervious surfaces maintained by governmental entities in the TCMA (Sander et al., 2007), a rough
estimate of economic impacts on surface waters and forests of $60 million per year can be made. Using
the full amount of 349,000 tons of salt applied annually in the TCMA, this converts to a cost of $172/ton
of salt. If the amount used by private companies is excluded (private packaged and bulk), the value
increases to $227/ton of salt. These are not actual out-of-pocket costs, but indicate the cost of the loss
of environmental value.
Fortin Consulting, Inc. Economic Analysis of Salt Use • September 2014 Minnesota Pollution Control Agency
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Unknown Costs
There are many additional costs related to impacts from road salt use which have not been estimated.
· Human Health: There are potential human health impacts from consuming drinking water
higher in sodium due to contamination from deicing salt. Sodium can affect the taste of water
at concentrations as low as 30 mg/L (USEPA, 2003).
· Aquatic life and water resources: No value has been assigned to impacts on aquatic life due to
chloride toxicity or impacts on lake ecosystems whose natural turnover is disrupted due to
formation of a chemocline caused by salt. Prevention of turnover can result in anoxia in the
bottom of lakes and potential death of aquatic biota (Michigan DOT 1993). Increased salinity can
result in loss of native plant species and invasion by invasive salt tolerant species such as Giant
Reed Grass (Phragmites australis), Narrow leaf cattail (Typha angustifolia) and Eurasian
watermilfoil (Myriophyllum spicatum) (Kelting and Laxson, 2010). Salt can be toxic to fish at
fairly high concentrations, although these concentrations have been observed in streams (Evans
and Frick, 2001).
“Road salts and their additives result in the following sublethal effects in zooplankton:
weakening, immobilization, failure to develop, inhibition of egg development and suppression of
feeding” (Evans and Frick, 2001). At higher concentrations, salt can be toxic to zooplankton,
freshwater mussels and fish (Canadian Council of Ministers of the Environment, 2011).
Salt is toxic to some benthic invertebrates and also exhibits sublethal effects such as increased
drift (Evans and Frick, 2001). Urban ponds impacted by road salt are likely to experience a shift
in community composition to those species that are more salt tolerant (Van Meter and Swan,
2014).
Sodium ferrocyanide is added to salt as an anti-caking agent. In water, it dissolves and forms the
ferrocyanide anion. When it is in solution and exposed to light it photodecomposes to free
cyanide which can react to form hydrogen cyanide (HCN), a highly toxic compound
(Environment Canada, 2001).
· Wildlife: Deer, moose and other large mammals are attracted to the salt on roadsides and
roadside ponds to fulfill their sodium needs, resulting in increased traffic incidents (Environment
Canada 2001; Norwegian Public Roads Administration, 2010). Exposure of Amphibians to road
salt can result in abnormalities, reduced growth, behavior changes, lower survival rates, and
changes in community structure (Environment Canada, 2001; Denoël et al., 2010; Karraker,
2008; Collins and Russel, 2009). Salt can also be toxic to birds or affect bird behavior at sublethal
doses (Amundsen et al, 2008; Kelting and Laxson, 2010; Environment Canada, 2001; Norwegian
Public Roads Administration, 2010).
· Soil: Soil along roadsides can be impacted by road salt in a number of ways, including change in
soil structure, effects on the nutrient balance, accelerated colloidal transport, mobilization of
heavy metals, and reduced hydraulic conductivity and permeability (Amundsen, 2008; Michigan
DOT, 1993). These changes can lead to reduced plant growth. Soil structure changes also may
result in increased erosion and sediment transport to surface waters (Kelting and Laxson, 2010).
Overall Estimates of Damage Costs Due to Deicing Salt Use
Vitaliano estimated additional costs of $803/ton of salt for repair and maintenance of roads and bridges,
vehicle corrosion cost, and loss of aesthetic value due to roadside tree damage (1992). Stefan took these
estimates and adjusted them for inflation to 2008 dollars and came up with a value of $1,200/ton of salt
(2008). Estimates of damage to water supplies and health, vegetation, highway structures, vehicles, and
Fortin Consulting, Inc. Economic Analysis of Salt Use • September 2014 Minnesota Pollution Control Agency
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utilities due to road salt were completed based on an extensive literature search and several surveys
(Murray and Brenner, 1977; Murray and Ernst, 1976). The researchers concluded that the national cost
of salt-related damage approaches $3 billion which was about 15 times the cost of the salt and its
application. The researchers found that the highest direct costs were from vehicle damage, but the
most serious damage was to water supplies and potential impact on health. Using the figure of damage
at 15 times the cost of salt and its application, for the TCMA, this results in damage estimates of
$3,341/ton (Stefan et al., 2008), based on weighted average cost of $73/ton for salt and $150/ton for
application).
Table 2 is a compilation of estimates of the cost of damage to the environment, vehicles and
infrastructure caused by road salt. The last column includes the overall estimates discussed above. The
overall damage estimates vary in what type of damage is included.
Table 2. Cost of Damage per Ton of Salt Used
Vehicle
Extra Road
Tree
Infrastructure
Ecosystem
Overall
Reference Corrosion Maintenance Damage Damage Damage
Damages
Cost
Stefan et al. 2008
$615
$1,200
TRB 1991
Sohanghpurwala 2008
$1,460
Murray and Ernst 1976
Murray and Brenner
1977
$3,341
Adirondack Council 2009
$30
$600
$110
Vitaliano 1992
$113
$75
$803
Kelting and Laxson 2010
*
$172 -
$227
Low Estimate
$30
$600
$75
$172
$803
High Estimate
$113
$615
$110
$1,460
$227
$3,341
*Ferric chloride (FCI) basis for calculations
Total Costs
The TCMA spends approximately $25 million annually on salt, and $52 million for labor and equipment
to apply the salt (Schaefer, 2012; MnDOT ca., 2011; U.S. Salt, 2012; Stefan et al., 2008). Considering
material purchases, labor and equipment to spread the salt, and damage estimates, total annual
expenditures and damage costs amount to approximately $350 million to $1.2 billion (Table 3).
Fortin Consulting, Inc. Economic Analysis of Salt Use • September 2014 Minnesota Pollution Control Agency
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Table 3. TCMA Costs for Salt, Labor and Equipment, and Damage from Salt Use
Low Overall Damages Basis
High Overall Damages Basis
Rate
Cost (millions)*
Rate
Cost (millions) *
Cost Component
per Ton of Salt
per Year
per Ton of Salt
per Year
Material (salt)
$73
$25
$73
$25
Labor and Equipment
$150
$52
$150
$52
Overall Damages
$803
$280
$3,341
$1,166
Combined Cost
$1,026
$358
$3,564
$1,243
*Calculated using TCMA annual salt use of 349,000 tons/season
Fortin Consulting, Inc. Economic Analysis of Salt Use • September 2014 Minnesota Pollution Control Agency
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4. Estimates of Cost Savings Based on Potential
Deicing Salt Use Reductions
Projected savings include reductions in: salt purchases, spreading costs (due to reduced salt use),
infrastructure damage, corrosion damage to vehicles, and damage to roadside vegetation. Estimates
are available for these. There are other potential savings where estimates are not as easily determined.
These include savings due to less damage to water quality and drinking water, and fewer impacts on
wildlife.
For the purposes of the estimates (Table 4; Figure 2), salt refers to sodium chloride (NaCl) and does not
take into consideration that other deicers are also used. The reductions listed are savings from reduced
purchases of salt. In order to meet these reductions, there may be some costs for equipment upgrades
or storage facilities, which are not included in these estimates.
Using the overall damage cost estimates from Vitaliano (1992) of $803/ton, the inflation adjusted figure
from Stefan et al. (2008) of $1200/ton and the estimate derived from Murray and Brenner (1977) of
$3,341/ton, projections in potential savings due to less damage from reduced salt use were made for
the TCMA. The projections were based on material use reductions of zero to 70%. Table 4 and Figure 2
show potential direct cost savings for operations and potential cost savings due to reduced damages.
Savings range from 2.5 million to 17.8 million each year in salt use reductions. When combined with
labor and equipment, savings range from $8 million to $54 million. Adding potential savings from
reduced damage raises the estimated savings to a range of $36 million to $870 million per year. Note
that Figure 2 includes only the low damage estimate. Estimates based on the figure of $3,341/ton from
Murray and Brenner (1977), which include more indirect costs and the costs of damage from
contaminating water supplies, result in figures about 350% greater than the estimate used in Figure 2.
Table 4. Potential Annual Cost Savings from Reduced Deicing Salt Use in the TCMA
Reduction
in Salt Use
*
Operations (materials, labor and equipment)
Combined Operations-Plus-Damages
Potential Savings
Potential Cost Savings (millions) per Year
Percentage
Thousands of
Tons/yr
Direct Cost (millions)/yr
**
Low Damages Basis
High Damages Basis
10%
35
$8
$36
$124
20%
70
$16
$72
$249
30%
105
$23
$107
$373
40%
140
$31
$143
$497
50%
174
$39
$179
$622
60%
209
$47
$215
$746
70%
244
$54
$251
$870
* TCMA baseline salt use is approximately 349 thousand tons/yr (Sander 2007).
** Estimated based on $73/ton material cost (Schaefer 2012, MnDOT ca 2012, U.S. Salt 2012), and $150/ton labor
and equipment cost (Stefan et. al 2008).
TCMA estimated baseline combined cost is $358 million/yr on low overall damages basis and $1,243 million/yr on
high overall damages basis (Table 3).
Fortin Consulting, Inc. Economic Analysis of Salt Use • September 2014 Minnesota Pollution Control Agency
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Figure 2. TCMA Potential Cost Savings from Reduced Deicing Salt Use
$0
$50
$100
$150
$200
$250
-10% 0% 10% 20% 30% 40% 50% 60% 70%
Potential Annual Cost Savings (millions)
Percentage Reduction in Deicing Salt Use
Salt, Labor, & Equipment Overall Damages, Low Estimate Total Savings
Fortin Consulting, Inc. Economic Analysis of Salt Use • September 2014 Minnesota Pollution Control Agency
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5. Salt Reduction Case Studies
Reductions in use of road salt are possible through smart salt use and adoption of winter maintenance
BMPs. Presented below are four examples of salt reductions achieved with the associated cost savings.
University of Minnesota, Twin Cities
The information provided below is based on information presented at the awards ceremony at the 2007
Road Salt Symposium (Freshwater Society, 2007) and updated by Doug Lauer, a Landcare Supervisor
with the University. The University of Minnesota Twin Cities Campus made changes to their winter
maintenance program starting the winter of 2006. They began making their own salt brine and anti-
icing (applying liquids before the storm), and adopted several other salt reduction BMPs. The resulting
reductions for each winter maintenance material are listed below.
Material #1 - Rock Salt
1997 to 2005 9 year avg: 775 tons of salt
2006 to 2008 avg: 462 tons of salt
Net avg. Reduction: 313 tons
% Reduction: 41%
2009 to 2014 avg: 485 tons
Net Reduction (from ’97 to ’05): 290 tons
% Reduction (from ’97 to ’05): 37%
Material #2 - Ice Melt (Magnesium Chloride - MgCl
2
)
1997 to 2005 avg: 131 tons
2006 to 2008 avg: 64 tons
Net avg Reduction: 67 tons
% Reduction: 51%
2009 to 2014 avg: 72 tons (switched to Calcium chloride CaCl
2
)
Net avg Reduction (from ’97 to ’05 Mg Cl
2
): 59 tons
% Reduction (from ’97 to ’05): 45%
Material #3 - Sand
1997 to 2005 avg: 1,965 tons
2006 to 2008 avg: 18 tons
Net Reduction: 1,947 tons
% Reduction: 99%
2009 to 2014 avg: 21 tons
Net Reduction (from ’97 to ’05): 1,944 tons
% Reduction (from ’97 to ’05): 99%
In addition to salt reductions, they purchased some new equipment for about $10,000 and still saved
$55,000 the first year the BMPs were implemented.
The University is still using the same program indicated above as far as using brine to treat before the
storm. They are aggressive with their mechanical removal using blades and brooms. A switch was made
from using magnesium chloride to calcium chloride because it mixes better with sodium and does not
clog their equipment when switching products. The product they use also contains beet juice which
makes it less corrosive.
Fortin Consulting, Inc. Economic Analysis of Salt Use • September 2014 Minnesota Pollution Control Agency
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City of Waconia
The information provided below is based on information presented at the awards ceremony at the 2013
Road Salt Symposium (Freshwater Society, 2013). The City of Waconia Public Services Department
completes winter maintenance activities on the following:
56 Street Center Lane Miles
Portions of 14 miles of concrete sidewalk
13 miles of bituminous trails
Each year prior to the winter season, City staff attends a winter preparations meeting. The meeting
consists of review of their Winter Maintenance Policy, route assignments, material use discussions and
service level expectations. After this meeting, all spreaders are calibrated for liquid and solid material
applications. Calibration charts are prepared and placed within each vehicle for user review.
In 2010, staff updated their 1999 “Snow and Ice Policy” to a “Winter Maintenance Policy.” The
document title change was necessary to express a difference in proactive, opposed to reactive activities.
At this time the City switched from sand/salt mixture of 1:1 to straight salt and liquid anti-icing practices.
Additional items reflected within the policy included;
Service level expectations for streets, sidewalks, trails, parking lots and downtown snow
removal
Addition of ordinances reflective of policy guidelines
Right-of-Way uses, including mailbox placements
Description of operation commencement and use of air and pavement temperatures, and anti-
icing practices
Tips on resident snow storage, or maintaining a “Snow Pocket” for driveway cleaning
Through efforts of calibration and equipment changes, staff has been able to reduce materials rates of
salt per-pound by 70%. With the addition of pre-wet practices, and material savings based upon
weather and pavement conditions have amounted to $1.80 cost savings per-lane-mile and a yearly
savings of $8,600.
As part of the winter maintenance practices for sidewalks and trails, staff took the initiative to switch
from hand applied and truck applied chloride products to liquid applications only. Staff conducts anti-
icing and deicing (applying ice melting products after the storm) activities as needed on sidewalks and
trails where substantial savings have also occurred. Staff obtained a “Local Operational Research
Assistance Program” grant for $5,000. The research found a savings of 70% for activities related to
recreational critical areas through the use of liquids for trails and sidewalks.
City of Prior Lake
The information provided below is based on information provided by the City of Prior Lake for the 2010
American Public Works Association (APWA) Excellence in Snow and Ice Control awards ceremony. The
City of Prior Lake maintains approximately 100 center lane miles of street with ten maintenance
personnel and one supervisor.
Starting in 2003 Prior Lake implemented a winter maintenance program which includes:
Staff education and development
Anti-icing before events to reduce removal time
Pre-wetting (no more dry salt) delivers salt more efficiently at lower concentrations
Upgraded controllers and sanders that allow precise applications (flexibility)
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Pre-mixed chemical storage that allows on-site storage of three ready to use mixes and bulk
storage of critical ingredients
Liquid mixing and transfer equipment
Education
Education was important for establishing staff buy-in and support, which was critical for the program to
be successful. The City started with supervisor training and researched other programs. Various
training programs were attended or used including: Local Technical Assistance Program (LTAP), Circuit
Training and Assistance Program (CTAP), Manual of Practice for an Effective Anti-icing Program, APWA
Anti-icing/Road Weather and Information System (RWIS) computer based training, American Association
of State Highway and Transportation Officials (AASHTO) Clear Roads computer based training series, and
attending an APWA Snow Conference.
From 2003 to 2011, the City invested about $250k in the program including a $50k building addition.
They recognized that the right equipment is key to providing the flexibility to apply the right chemicals,
in the appropriate amounts by the most efficient method.
Chemicals and Storage
Depending on conditions, Prior Lake keeps pre-mixed chemicals ready for use and bulk materials on
hand. This allows the City to pre-mix and modify operations quickly depending on weather conditions.
Using the best available weather data for preparation, and monitoring actual ground temperatures
during operations is critical.
Bulk materials include brine, beet juice, magnesium or calcium chloride and molasses
Pre-mixes include liquids for anti-icing and pre-wetting above and below 15 degrees F
Application Equipment
Upgrading of application equipment can be phased in. Prior Lake took seven years to fully upgrade their
fleet. With 5100/6100 Controllers and new sanders they can apply pre-wet material at rates down to 85
lbs per lane mile. Liquid application units can also apply at sub 100 lbs per lane mile rates.
Controllers
Salt Sanders
Evaluate plow configuration to further optimize
On-board liquids
Liquid anti-icing operations increased removal efficiency. The City found that applications are effective
for 7-14 days depending on mixture used and conditions. Equipment was also used on a liquid only
route with deicing application rates of less than 100 lbs per lane mile.
Efficient truck design and equipment including Elliptical Box, 200 gallons of Liquid Storage, Falls Salt
Special Material Applicator, Force America 6100 Controller and bed tarp allows for more efficiency with
application rates of pre-wet salt as low as 85 lbs per lane mile.
Results
Reduction of average application rates from 500 lbs per lane mile of salt in 2005 lane to 200-250 lbs per
lane mile pre-wet salt in 2010.
All liquid route with application rates equivalent to 100 lbs per lane mile or less.
Confirmed chloride level reduction in controlled watershed of 20 to 40 mg/L with all liquid
program
Reduced staff time for snow removal and maintenance
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Overall road salt use reduced 42% since 2005 even with an additional 7% increase in mileage
maintained.
Minimum estimated savings per snow removal event of $2,000 (salt, labor, equipment) .
Maintained safety and increased level of service.
Future Plans
No chemical application routes, blade cutting edge technology advances
Pre-wet application rates sub 100 lbs per lane mile
Expanded liquid only routes
High Priority Chloride Reduction Zones
City of Richfield
The information provided below is based on information presented at the awards ceremony at the 2013
Road Salt Symposium (Freshwater Society, 2013).
In 2009, the Nine Mile Creek Watershed District (NMCWD) began a Total Maximum Daily Load (TMDL)
Analysis and Report process for the chloride impairment identified for the creek. By 2010 they had
prepared a draft TMDL report that called for a 62% reduction of salt application by their Municipal
Separate Storm Sewer Systems (MS4) Cities, including Richfield. Along with other agencies, Richfield’s
reaction was that this requirement was not only unreasonable, but impossible. They believed that
public safety would be compromised and that it was too far reaching of a goal to take seriously.
However, eventually the City came to accept that they had to make efforts toward reducing salt usage.
At about the same time the City Engineer was made aware that NMCWD was working with Fortin
Consulting and LTAP to offer free MPCA Winter Maintenance Certification Training. Initially the
Operations superintendent attended the training to gauge if it was worthwhile, and found that the
training was excellent. Immediately he registered the entire snow plow operations staff for the next
available training.
In addition, all of the snow plow operators that plow parking lots have attended the MPCA Winter
Parking Lot and Sidewalk Maintenance Training.
The main thing that the staff took from the training is that they were doing everything wrong.
Richfield’s winter maintenance organization prides itself in how well they take care of snow plowing and
ice removal and in this instance they found they were wrong. After the training, there was urgency
among all of the operators to change practices, now!
The main changes to the City of Richfield’s salt application process were:
Calibrating all Sanders every year
Applying salt to the crown of the road only
Determining application rates by road temperatures/weather conditions
Using alternative materials for low road temperatures
Adjusting policies for minor arterial roads
With these small changes, the City of Richfield operators reduced the amount of salt applied to roads by
over 50%. They believe as the years pass they will see that number trend upward closer to the TMDL
goal of 62%.
Joe’s Lawn & Snow
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Joe’s Lawn and Snow is a small lawn and winter maintenance company located in the TCMA. The
following information was provided by Joe Mather, owner.
Joe’s Lawn and Snow plows and treats both sidewalks and parking lots. Prior to attending the MPCA
Winter Maintenance Certification class, they relied on application rates listed on the deicers and their
best judgment to determine how much material to apply. Joe and four employees attended the
certification class in the winter of 2013-14 . They learned a lot in the class and implemented many
practices in their first year.
Practices implemented included:
· Purchased new spreader
· Calibrated equipment
· Made a “bowl” to catch any excess salt at spinner and reuse this
· Made adjustments to spreader to get more even spread and prevent salt piles
· Reduced application rates
· Tested application rates and results and kept refining
· Purchased hand-held and truck mounted temperature sensors
· Use temperature to help determine rates and materials
· Identify drainage patterns and appropriate snow storage areas prior to winter
· Use sediment traps to contain solids in runoff and they clean out manholes
· Experimented with anti-icing using liquids and will continue to experiment
With the changes made, they were able to reduce their salt usage by about 50% without reducing their
level of service.
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6. Mitigating Impacts to Surface and
Groundwater
Hypothetical Impacts
At a rate of 349,000 tons of road salt used per year, the TCMA could hypothetically contaminate 223
billion gallons of surface or ground water each year to the 230 mg/L (MPCA chronic standard) level for
chloride if it all ended up in the water. Records of salt use for MnDOT (Statewide) were available from
the winter of 1966-67 to 2010-11 winter seasons (MnDOT ca., 2011). The total salt use for that period
was 8 million tons. This amount of salt could contaminate 5 trillion gallons of water to the 230 mg/L
concentration. Lake Minnetonka is 14,043 acres and has a volume of 130 billion gallons (400,000 acre-
feet) (MPR, 2011). Putting this into perspective, the statewide salt use for MnDOT from 1966 to 2011
could contaminate all of the water in about 39 Lake Minnetonka’s (a 14,000-acre lake in the TCMA).
And, MnDOT only uses about 23% of the total used for winter maintenance in Minnesota (Sander et al.,
2007). Each year, the TCMA contaminates the equivalent volume of water of 1.7 Lake Minnetonka’s.
Reductions in salt use are the most technically and economically feasible way to keep our waters below
the impaired levels for chloride. Using the 10 to 70% reduction scenario, 20 to 150 billion gallons of
water would be protected each year respectively.
Cost to Remove Chloride from Water
If we do not prevent salt from entering our waters, it will continue to accumulate and contaminate our
surface and groundwater, potentially resulting in toxicity to aquatic life and contamination to our
drinking water, potentially creating undesirable taste conditions and possibly creating health concerns
for individuals on a doctor recommended salt restricted diet.
Since salt dissolves in water, it is very difficult and costly to remove. The most often used method of
desalination is through reverse osmosis, also known as membrane desalinization, or distillation.
Although technically possible, it would be economically and logistically impractical. Mitigation of
groundwater or surface water used for drinking might be somewhat easier than removal of salt from
surface waters since this water could be pumped to a site where a treatment system (small or large
scale) could be installed. For lakes contaminated with salt, remediation would require the construction
of a treatment facility that could filter the surface water through a reverse osmosis treatment system or
distillation; however, this is not ecologically practical as the processes would kill microorganisms
including algae and would also remove a wide range of necessary nutrients. Desalination treatment
methods are costly and have been used in the production of drinking water, not for treatment of
recreational waters (Bilton ca., 2010; Blue Spring Corporation, 2012; Muraleedaaran et al., 2009; New
York Times, 2012; The International Desalination & Water Reuse Quarterly industry website, 2012;
UNEP, 1997; Wade et al., 1982; Yun et al., 2006). Additionally, the wastewater produced in the reserve
osmosis treatment process would be high in chlorides, presenting a disposal problem.
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7. Conclusions
The TCMA uses enough salt each winter to potentially contaminate 223 billion gallons of water. Deicing
salt is contaminating our lakes, streams, and wetlands. Deicing salt is the most common method of
maintaining safe roads and other surfaces and shows positive financial implications associated with
keeping traffic moving. However, use of deicing salt is costly, especially when considering costs beyond
materials and labor, such as infrastructure and environmental damage. Annual costs for material, and
equipment and labor in the TCMA amount to about $75 million per year, but the costs for damage to
infrastructure, automobiles, human health and the environment is much higher, on the order of $280
million to $1 billion per year. Removal of salt (chlorides) from water is infeasible financially and
logistically. Therefore, the logical approach is prevention, or source control. Reductions in salt use for
winter maintenance are needed to prevent chloride contamination and other impacts to our waters. In
addition to protecting surface and groundwater, reductions would result in significant savings in direct
costs. A 10% reduction would amount in an estimated $8 million in direct savings each year, and an
estimated $36 to $124 million per year in savings due to reduced infrastructure and environmental
damage. There are a number of smart salting practices that can be implemented to reduce salt use
(MPCA, 2014b). The case studies presented show that adoption of BMPs or smart salt use can lead to
reductions in salt use as well as cost savings and help prevent further contamination of water resources.
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